Toll Free: 1-888-328 6587


Custom Battery Pack Design

HOW TO QUOTE:

Building your own Pack:

1. Choose the Cell:
Determine the cell type required for your assembly (ie. Rechargeable Lithium, NiCAD, NIMH, Primary Lithium or Alkaline)


2. Choose the Configuration required:
Find your format number using the the battery pack formation chart below - Please keep in mind these are only the most common formats. If your layout is not on the chart - please contact BBM by email (sales@bbmbattery.com), phone (1-888-328-6587) or fax 1-(866)-606-9909. A drawing or digital image may be required. 

3. Determine Component Requirements:
Your battery pack may require thermal components (Polyswitches, Thermal Cut-Offs, Temperature devices or Circut board / Management systems). For more information on this, feel free to contact us by email (sales@bbmbattery.com), phone (1-888-328-6587) or fax 1-(866)-606-9909

4.Determine Termination Connector: 
Please refer to our Custom Termination page to obtain your requested connector code. If it is not on our page, please provide the manufacturers name/part number.

If you require a Hard case Plastic enclosure or any enclosure other than shrink wrap, please call us for a consultation (1-888-328-6587)

You are now ready to obtain a Quote: 

If you have determined that you require a 7.2 volt 1100mAH battery packs using 6 Sanyo KR1100AAU cells in format #5 with termination code # CA24. Your part number will be: 6XKR1100AAU#5CA24 OR:

#of cells (6), X cell part # (KR1100AAU), format (#5), termination code (CA124). If using thermal components BBM will need to be notified in a description of the battery pack or a Schematic.

Please call 1-888-328-6587 for assistance or email sales@bbmbattery.com

 
Style# Volts #Cells Configuration Description
#1 2.4 2 1x2 Flat
#19 2.4 2 1x2 Stick
#3 4.8 4 1x4 Flat
#10 4.8 4 2x2 Square
#12 4.8 4 Triangle + 1 (stick)
#13 4.8 4 3 cell stick + 1 (side)
#21 4.8 4 1x4 Stick
#23 4.8 4 2x2 Stick
#31 4.8 4 2x2 Nested
#4 6.0 5 1x5 Flat
#22 6.0 5 1x5 Stick
#32 6.0 5 Nested 23
#5 7.2 6 1x6 Flat
#11 7.2 6 2x3 Brick
#24 7.2 6 2x3 Stick
#27 7.2 6 3 Sticks of 2 Flat
#33 7.2 6 3 Sticks of 2 Triangle
#40 7.2 6

2x3 Nested
#6 8.4 7 1x7 Flat
#14 8.4 7 2 Sticks of 3 + 1
#15 8.4 7 Nested 34
#7 9.6 8 1x8 Flat
#17 9.6 8 2x4 Brick
#25 9.6 8 2x4 Stick
#28 9.6 8 4 Sticks of 2 Flat
#34 9.6 8 4 Sticks of 2 Square
#35 9.6 8 2x4 Nested
#8 10.8 9 1x9 Flat
#36 10.8 9 Nested 45
#39 10.8 9 2 Sticks of 4 + 1
#9 12.0 10 1x10 Flat
#18 12.0 10 2x5 Brick
#26 12.0 10 2x5 Stick
#29 12.0 10 5 Sticks of 2 Flat
#37 12.0 10 2x5 Nested
#50 12.0 10 Custom Stick Pack
#38 13.2 11 Nested 56
#41 13.2 11 1x11 Flat
#42 14.4 12 1x12 Flat
#16 14.4 12 6 Sticks of 2 (6 pack)
#51 14.4 12 3x4 Brick
#52 14.4 12 6 sticks of 2 (flat)